Zinc Barrel Plating-Line

Project description

Zinc plating line

  • Line set-up: 2 lines
  • 36 processing positions, incl. 7 storage positions
  • 3 hoists
  • Collision protection with security bar
  • 1 load/unload station for barrels
  • Loading station with weighing scale and turnable bulk containe
  • 1 cross transfer dry
  • 1 cross transfer wet
  • 1 barrel dryer with dehumidifying system
  • Frequency converter & positional control for variable drive, lift and brake speeds
  • 14 barrel flightbars
  • Zinc tank with 6 positions, made of stainless steel with PP-inliner
  • Pickling tank with 3 positions
  • Electronic rectifiers

Control system features

  • Based on Allen Bradley PLC
  • Fully automatic control system
  • Emergency control system in case of PLC failure
  • The hoist can be controlled by a remote control during automatic operation without losing the actual programming
  • Dip sequences freely programmable
  • On-screen informations for production and plant operation
  • Database, SPC charts, production records and error logs can be printed, stored on disk or transferred to the client network
  • Support via modem

Key data

space reqiurements

20 x 5,3x 4,1 Meter

construction year


inside dimensions (rinsing tank)

700 x1400 x 900 mm


8 min


Stalder AG

ClientStalder AG